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Custom Raspberry Pi Enclosures

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What is a Raspberry Pi Enclosure?

A raspberry pi enclosure is a low cost enclosure that houses electronics that have many applications. When the Raspberry Pi enclosures or Raspberry Pi Cases, came to market, not only did it give a lot of young engineers the opportunity to design a computer based product, but it also changed and simplified electronic applications.  As a result of its popularity, injection molding manufacturers took advantage of the buzz and quantities initiated by the board and created their own “off-the-shelf cases” for Raspberry Pi case.

Although there are some differences between certain versions of these type of enclosures such as Raspberry Pi 1, Raspberry Pi 2, Raspberry Pi 3, and Raspberry pi 4; this does not impact Toolless' ability to adjust its design. In fact, they all have similar designs, but the microcontrollers may vary. The connectors and position of the connectors is what matters for our designs, we are very accommodating when it comes to designing a custom plastic enclosure. 

Different Variations of the Raspberry Pi


Raspberry pi 1


Raspberry Pi 1

One of our 1st iteration of a custom logo raspberry pi case design. The customer needed access o all connectors on front. We made a big cut out to ease connections. No other access was needed but the customer wanted an enclosure cosmetically please and his logo on top. We added some flair by mixing the color of the plastic (White and red) to match his logo.


Raspberry pi 2

Raspberry Pi 2

This is a screen communication interface using the jack on the side of the circuit board, the micro USB in the back and keeping a sleek look, which was our customer’s priority. We designed a duo-tone enclosure with some rounded corner. Thanks to our zero-tooling process, we made a couple of iterations at no extra cost, before moving to production.


raspberry pi 3

 Raspberry Pi 3

This single tone enclosure exclusively made for this customer offers multiple options for the end user. The customer needed a fast an easy solution to house a raspberry Pi 2 board to that serve the purpose of a mini-computer, so basically have access to all connectors, as small as possible and user interface friendly.
 Rasberry Pi 4

Raspberry Pi 4

Punch out option for this D-sub connector, unique sleek design for the zero tooling enclosure. The raspberry Pi 4 board is mounted on 4 bosses, and an additional Display board is stacked on the top of the main board. The display is showing through a non-glare acrylic, and some connectors are protruding out of the enclosure.


Many engineers were stuck with these standard "off the shelf" enclosures, unable to adjust their raspberry pi case to facilitate more advanced projects.  Additionally, a few variations of the Raspberry Pi came out such as Beaglebones, Arduino, Cubieboard, Adafruit etc.  As a result it has become very difficult to find a Raspberry Pi enclosure that can combine different boards together, or simply use this new technology in flexible ways.

The Toolless Solution

At Toolless Plastics we offer a cost effective solution for your custom raspberry pi enclosures.  Whatever the size, number of cut outs, print style or number of boards in an enclosure, we can accommodate any design and deliver on your project in a timely manner.

Even if you are just starting out, there is no need for a mold, drawing or to design your own case. We do it for you at very limited cost with our enclosure design package which includes an engineered 3D model and prototype with no minimum order quantity.

Toolless has designed a number custom raspberry pi enclosures along with Beaglebone and Arduino cases.  Below are a few pictures and 3D renderings of our past projects:

Gallery: Raspberry Pi
18 36 39
6 Raspberry-Pi-Custom-Enclosure-1 Raspberry-Pi-Custom-Enclosure-1-Exploded
Raspberry-Pi-Custom-Enclosure-2 Raspberry-Pi-Custom-Enclosure-2-exploded Raspberry-Pi-Custom-Enclosure-3

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The Flightbox Testimonial:

"The FlightBox project is my first foray into hardware, and offering a rugged, well designed case was a critical part of the project. We initially considered injection molding, but with our volume the cost of tooling would never be recovered. I came across Toolless Plastic Solutions while searching for an affordable alternative. They handled the process of converting our prototype model - which was built for 3D printing - into an in incredibly strong and attractive design that could be manufactured at a price that fit our budget. Brice and his team were responsive, courteous, and professional throughout the project. It took only a week to settle on a design and get a prototype. They made a number of tweaks based on our testing, and were in production a week later.

The Kickstarter campaign and the production effort that followed have been an amazing learning experience. One of the most important lessons - find the right partners. Toolless Plastics has been a great partner and when we move to the next stage, we will be working with them again."

Steve Sokol
Founder - Open Flight Solutions
Flightbox Kickstarter

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