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Materials Selection

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Materials Used

One of the key elements of our process is the utilization of plastic sheets that are pre-colored and textured. Because the material is available in an unlimited combination of chemical composition, colors, gauges, and textures, we can offer a material for the most demanding applications. PEI Stocked Materials At Toolless, we have developed a list of stock materials that the majority of our customers prefer to use for their enclosures. However, if your enclosure will require a type, color, thickness, or texture that is not one of our standard stock materials, we will gladly source whatever you need in the most economical quantities possible. Here is a list of materials we currently use:

General Purpose ABS (UL94_HB):

ALLEN® 552/LXS is a general purpose ABS that has high impact strength. It’s is available in white,black, light grey and dark grey in 3mm (.118”), 4mm (.157”), 6mm (.236”) and 8mm (.314”).

Data Sheet

Flame Retardant ABS (UL94 V0):

Royalite Thermoplastic sheet can be processed on all thermoforming equipment. It is available in black and white in 3mm (.118”).

Data Sheet

Boltaron (UL94_V0):

Boltaron 4335 is a proprietary, fire retardant, extruded Acrylic/PVC Alloy sheet. Boltaron 4335 offers a UL 94 V-0 rating, excellent impact strength, abrasion resistance, chemical resistance, rigidity and thermoformability. Boltaron 4335 is cost competitive with FR ABS but offers superior performance.

Data Sheet

Polycarbonate (UL94_HB):

LEXAN® 9034 uncoated PC sheet is the standard grade of LEXAN for transparent protective glazing. High Impact Lexan 9034 Sheet may be an excellent candidate for primary Glazing, or on either side of existing glazing for economical protection against breakage or intrusion.

Data Sheet


PETG is a transparent thermoplastic sheet material with outstanding thermoformability and good impact resistance. PETG is an excellent choice for applications that require durability, deep draw thermoforming, and clarity.

Data Sheet

Acrylic OPTIX:

Impact and weather resistant, crystal clear or colored, Plaskolite OPTIX is a versatile, general-purpose acrylic sheet.

Data Sheet

Gallery: Materials
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